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Powder Tanker Trailer

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How does a pneumatic powder tanker trailer work?

The working principle of the pneumatic tanker is that the engine transmits power to the air compressor through the transmission device, compressed air enters the tank, and the powder material is fluidized through the fluidized bed.

When the pressure reaches 0.2Mpa, due to the pressure difference between the inside and outside of the tank, the powder materials are transported along with the air to the designated position outside the tank through the discharging pipe. Fast discharging and low residual ash rate are the advantages.

 

How to load a used powder tanker trailer?

1. Open the pressure relief valve first and discharge the remaining compressed air in the tank.

2. Open the filling manhole cover and place the filter.

3. Start loading cement into the tank.

4. After loading, wipe off the cement on the sealing ring and then cover the manhole cover tightly.

5. Close the pressure relief valve, check the valves such as the discharging butterfly valve to prevent cement leakage during transportation.

 

How to discharge the powder tanker trailer?

1. Connect with the discharge pipe, put the sealing ring when connecting with the discharge pipe. Open the front and rear air inlet valves. Close the pressure relief valve, external air source valve, secondary blowing valve, and discharging butterfly valve.

2. Start the engine smoothly so that the air compressor can start smoothly at low speed. Then gradually increase the throttle to make the air compressor reach the rated speed and inflate the tank.

3. When the pressure rises to about 0.15MPa, open the secondary auxiliary blow valve to clear the discharging pipe, make sure that the discharging pipe is not blocked, and then close the secondary auxiliary blow valve.

4. When the pressure rises to 0.2MPa, open the discharging butterfly valve to start discharging.

5. When the pressure drops to about 0.02MPa and becomes stable, the cement in the tank is almost fully discharged and the warehouse is started to be cleaned.

6. Close the front air intake valve and just make the rear air intake valve work. Observe the pressure gauge. If the pressure rises, it indicates that there is still residual material at the rear of the tank. After the pressure rises and then falls back to and keeps about 0.02MPa, it indicates that the rear part is unloaded.

If the pressure does not rise again, the rear part has been discharged. After confirming that there is no material left at the rear of the tank, open the front intake valve, and close the rear valve to clean the remaining material at the front of the tank. Similarly, observe the pressure gauge.

If the pressure value rises, it indicates that there is still material in the front of the tank. When the pressure rises and falls to and keeps at about 0.02MPa, it indicates that the front is cleaned. If the pressure does not increase, there is no material left in the front.

7. After confirming that there is no material left at the front or the rear of the tank, turn off the engine, stop the air compressor, open the pressure relief valve, close the discharging butterfly valve, remove the discharge quick connector, and return the discharge pipes to the vehicle. Finish unloading.

 

What is the difference between a (used) powder tanker trailer truck and a concrete truck?

Powder tanker trailer trucks are usually called cement transport trucks, also called cement bulk loader. Cement is taken away or transported in the lost form in huge containers on trucks (not in bags). It is usually discharged through the pipeline by means of the compressor nut in the truck itself.

The concrete truck transports the prepared concrete mixture to the construction site. It is also called a truck mixer or transport mixer (TM) or concrete mixer. The drum mounted on the truck is a concrete mixer with blades inside. The raw materials required for the concrete are filled into the TM and transported to the site.

What does a pneumatic trailer do? What can be hauled in a pneumatic trailer?

The working method of the pneumatic trailer is to enter the pipeline through compressed air, and then let the air into the powder tank, and then unload it. Therefore, the pneumatic trailer can be used to haul various building materials, cement, sand, dry powder, fly ash, and lime powder. , Ore powder, and other dry materials with a particle diameter of not less than 0.1mm.

 

Features of the Powder Tanker Trailer

1. Tank body: The tank body is made of high-strength alloy steel, the overall structure design is reasonable, and the weight is light; there is no sliding plate structure in the tank, which effectively improves the service life of the tank body and is easy to maintain.

2. Power system: The power system can adopt the power take-off type of the main vehicle, which has the advantages of light weight, low cost and easy operation.

3. Use of lightweight materials: accessories and accessories use aluminum alloy material and structure, such as side protection, rear protection, tank top walkway, air intake pipe, mudguard, outrigger, air reservoir, steel ring, inlet cover, etc. It has light weight, high-end, beautiful appearance and good corrosion resistance.

4. Transport materials: cement, fly ash, expansion agent and other materials. At the same time, the internal structure is designed for special materials to ensure normal use.

 

Advantages of aluminum alloy materials used in powder tanker trailers

1. The quality of the preparation is reduced

The density of aluminum alloy is only about 1/3 of that of steel. Aluminum alloy materials are used in powder tanker trailer (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale, which can greatly reduce the quality of used powder tanker trailer.

Take a 38m3 horizontal powder tanker trailer (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) as an example. The main structure (tank body, frame) and accessories of the powder tanker trailers (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) are of high-strength steel structure. The curb weight is about 6.15~6.5t, and the main structure (tank body, frame) The curb weight of the powder tanker trailer (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) with aluminum alloy structure and its accessories is about 5.0t; the curb weight of the horizontal powder tank semi-trailer with the 38m3 aluminum alloy structure and higher strength steel structure is 1.2~1.5t lighter.

2. High economic benefits

According to GB 1589-2016 "Outer Dimensions, Axle Load and Mass Limits of Automobiles, Trailers and Motor Trains", the maximum total weight of six-axle semi-trailer trains shall not exceed 49t.

In order to achieve better economic benefits, it is particularly important to reduce the weight of vehicles and increase the effective load.

According to the feedback of a survey user, Mr. Shi in Jiangsu, that the transportation cost per ton of cement per 100 kilometers is about 50 yuan, and every extra 1 ton of cement can earn about 100 yuan per day; Zhang, a user in Hunan, reported that the transportation cost per ton of cement per 100 kilometers is about 40 yuan, every extra 1 ton of cement can earn about 140 yuan more per day.

Calculated based on 300 days of operation per year (busy year), if the weight of the aluminum alloy powder tanker trailer (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) is reduced by 1.5t, it can earn an extra 45,000 to 63,000 yuan per year.

3. Energy saving and emission reduction

According to the relevant research report of the European Aluminum Association, for every 100kg lighter, fuel consumption per 100 kilometers can be reduced by 0.6L, and every 1L of fuel saved can reduce CO2 emissions by 2.3kg.

If an aluminum alloy horizontal used powder tanker trailer (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) can reduce the weight by 1.5t and drive 120,000 km a year, it can save 5400L of fuel per year and reduce CO2 emissions by 14.42t based on half of the empty mileage.

4. corrosion resistance

Aluminum alloy is in contact with air, and the surface will naturally form an oxide film, which has good corrosion resistance. Therefore, the aluminum alloy structural parts of the powder tanker trailer (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) can not be coated with anti-rust paint on the surface.

The powder tank semi-trailer with aluminum alloy structure reduces the cost of paint coating in the factory, and at the same time reduces the damage to the operator's body and the environmental pollution caused by the paint spraying.

5. High recycling value

Due to the high corrosion resistance of aluminum alloy, when the vehicle reaches the mandatory scrapping period, the car body has not yet been damaged, and the recovery value of the higher-strength aluminum alloy steel is high.

According to relevant data, the current scrap aluminum price is about 11,000/t, and the scrap iron price is about 1,900/t. If an powder tanker trailer ( used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) uses 2t aluminum alloy material, the recycling price of aluminum alloy material is 22,000 yuan;

At the same time, the high-strength steel powder tanker trailer (used powder tanker trailer , 35ton powder tanker trailer for sale , 40cbm powder tanker trailer for sale , powder tanker trailer price near me , powder tankers for sale) of the same volume uses 3.5t high-strength steel, and the recycling price of steel is 0.665 million (at the same time, the corrosion resistance of steel is poor, and the recycling price of high-strength steel is lower than this value).

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