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Product Quality Control For Fuel Tanker Trailer From TITAN

TITAN Vera | 2024-09-20

1. Design planning

According to customer needs and the standards of relevant regulations, determine the size, volume, carrying capacity and other technical parameters of the fuel tanker trailer. Implement detailed fuel tanker trailer design drawings

Structural design of TITAN fuel tanker trailer for sale, including tank shape, frame structure, suspension system, braking system, etc., to ensure stability and safety.

TITAN selects appropriate materials according to the actual needs of customers. The tank body has three materials to choose from: carbon steel, aluminum alloy and stainless steel to meet the different transportation needs of customers. For example, Q235 low-carbon alloy steel is used to make the tank body with a thickness of 6mm. The tank body is very strong and ensures its corrosion resistance, pressure resistance and impact resistance.

 

2. Material procurement

According to the design requirements, TITAN purchases the required raw materials and parts such as steel, plates, pipes, valves, pumps, etc. Quality inspection of the purchased materials.

After receiving the notice of steel arrival, it should be inspected as soon as possible according to the contents specified in the inspection card formulated by the inspection document, and the inspection should be carried out strictly by the inspection document. The effect evaluation must be carried out for the different data. Only after the inspection is qualified, it can be produced to ensure that it meets the relevant standards and requirements.

 

3. Tank Manufacturing

Cutting: Cut the steel according to the design size, and use plasma cutting, flame cutting and other methods to ensure cutting accuracy. Cut the steel according to the design size to make the longitudinal beams, cross beams and other parts of the frame.

Rolling: Roll the cut plate into the shape of the tank through the rolling machine to ensure the roundness and sealing of the tank.

Welding: TITAN fuel tanker trailer uses the most advanced welding technology, through single-sided welding and double-sided forming welding, the welding is more firm and smooth, there is no welding defect, ensure the quality and strength of the weld, and there will be no open welding. The fuel tanker trailer for sale can be used for more than 10 years. Strict quality control must be carried out during the welding process, including welding process assessment, weld detection, etc.

The longitudinal welding technology is adopted to reduce the number of welds of the fuel tanker semi trailer and improve the overall firmness. The tank body adopts the canning technology of professional canning machine, which is formed in one time to protect the firmness of the tank body to the maximum extent. In the case of accidental collision, the tank body will not break, ensuring the safety of the TITAN fuel tanker semi trailer and increasing its service life.

TITAN welds longitudinal beams, cross beams and other components to form the frame structure of the frame. The welding quality and dimensional accuracy must be guaranteed during the welding process.

 

4. High Standard Configuration

Install the suspension system, brake system, axle and other components on the frame to ensure that the installation position is accurate and firm.

TITAN fuel tanker trailer for sale with single compartment has at least seven anti-wave plates inside, which can reduce the impact of liquid on the tank to a greater extent during transportation.

Of course, the fuel tanker semi trailer can be divided into compartments, such as three compartments, four compartments, etc. The model can be selected as Chinese or European style. The discharge valve can be placed on the left or right side of the fuel tanker trailer, or a European discharge valve can be made. Each compartment of the fuel tanker trailers for sale has a bottom valve.

TITAN fuel tanker trailer adopts a European standard explosion-proof cover and built-in breathing valve. Even if an accidental collision occurs and it falls to the ground, the manhole cover will not open, reducing the transportation risk.

TITAN adopts reinforced suspension, which is strengthened from the front, back, left and right. It can cope with African road conditions well and can be used for a long time without any problems even in harsh road conditions.

TITAN fuel tanker trailer adopts 16-ton brake system axle, which has better load-bearing capacity and good braking effect. TITAN fuel tanker semi trailer world-renowned brand-WABCO brake valve, good braking effect, fast braking response, and braking distance is reduced by more than 5 meters.

TITAN fuel tanker trailer tires have been with the company for more than 15 years and can be used for 200,000 kilometers in two years in China without any problems. For the export market, we have used this brand of tires for more than 10 years and have never reported any quality problems.

 

5. Tank and Frame Assembly

Install the manufactured tank to the frame and fix it by bolting or welding. Install pipes, valves, pumps and other auxiliary equipment to ensure that they are firmly connected and sealed. Install the electrical system, including lighting, signals, instruments and other equipment.

 

6. Painting and Anti-Corrosion

Surface treatment of the fuel tanker trailer to remove impurities such as oil and rust, and use sandblasting, shot blasting and other methods to improve the adhesion of the coating. Spray primer, intermediate paint and topcoat, and choose corrosion-resistant and wear-resistant paint to ensure the quality and durability of the coating.

Dry and cure the coating to ensure that the coating is completely dry and reaches the hardness and adhesion required by the design. TITAN fuel tanker trailer for sale uses powder spray paint, which can make the trailer have strong adhesion, high chroma, and beautiful color, and the paint will not fall off for five years.

 

7. Quality Inspection

The fuel tanker semi trailer that has been produced is subjected to comprehensive quality inspection, including appearance inspection, dimension measurement, weld inspection, pressure test, brake performance test, etc. The product certificate and quality certificate are issued to the vehicles that pass the inspection.

Non-destructive testing: Non-destructive testing is carried out on the tank body of the fuel tanker trailer after welding, such as ultrasonic testing, radiographic testing, etc., to ensure that the tank body is free of defects.

Pressure test: The tank body of the fuel tanker semi trailer is subjected to a pressure test to test the pressure resistance of the tank body. The test pressure is generally 1.5 times the design pressure. After maintaining the pressure for a certain period, check whether the tank of the fuel tanker trailer has leakage and deformation to ensure that the oil and gas will not volatilize at high temperatures.

Water test: Ensure that the tank is highly sealed to avoid oil leakage.

Metal flaw detection: Check whether the tank has defects to prevent safety hazards. Ensure that the oil tank is well sealed.

8. Delivery and Package

Before delivery, TITAN will spray a thick layer of wax on the fuel tanker semi trailer and wrap it with a waterproof rain cloth to effectively prevent the fuel tanker trailer from being corroded by seawater and wind during transportation.

In addition to bulk transportation, we also have container transportation. TITAN has developed a container transportation plan for 40,000 liters fuel tanker trailer. 40,000 liters fuel tanker trailer, 1-5 warehouses can be transported in 40-foot high containers.

When the volume exceeds 40,000-45,000 liters, because the tank becomes larger, it is necessary to install axles, leaf springs and other accessories in a separate cabinet or transport in bulk. Finally, the qualified fuel tanker trailer will be delivered to the customer, and relevant technical information and after-sales service will be provided. Customers will be trained to guide them to correctly use and maintain the fuel tanker trailer.

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